Wiped Film Distillation
Beaker & Wrench Turn-key System 6"
Beaker & Wrench Turn-key System Please Note: Lead time 0-4 weeks Get greater consistency, purity, and confidence in every Flower oil distillation when you use our system to monitor and optimize flow rate, temperature, pressure, and wiper speed (RPM) in real time. Fully continuous flow leaves behind less advanced methods with a dependable output of 3-5 liters per hour; maximizing efficiency and minimizing complications. Be assured of the quality of your system. Each system is 6 inch and constructed with fully compliant USA NRTL-certified components, including a display unit and two sensors to track the contents of both streams of fluid as it continuously travels through the glassware. Your system arrives ready to use immediately with all components primed for use. Just roll it off the lift gate and let it get to work. Meet demand and feel confident in the quality of your output with this turn-key system. 6” Stainless Steel Wiped-Film Evaporator Delivers greater consistency, purity, and confidence in every Flower oil distillation. Continuous flow leaves behind less advanced and efficient methods with a dependable input up to 7 liters per hour. Throughput capability Up to 7.0 L/hr Average 3.0-5.0 L/hr True Continuous Feed Peristaltic Inlet pump allows addition of oil while machine is still under vacuum Outlet pumps allow dispensing of products directly into vessel of choice Feed rates adjustable from 10mL to 10L/hr Jacketed body Thermal fluid circulating through jacketed body for consistent temperature Precise temperature control PID temperature controllers on body and all heated lines for creation of precise SOPs Expert On-Site Training and Installation Validation with YOUR oil on the day of install Consultation on how to generate the best SOP for your lab Sample SOP provided for internal use Potency up to 99.8% total Flower content Feed 20L stainless steel feed flask with vacuum inlet line Peristaltic dosing pump for precise, vacuum-held dosing Feed line to evaporator is jacketed and PID controlled Short-Path Evaporator Max evaporator temperature: 200 °C 316 Stainless Steel 316 Stainless Steel Internal condenser (cold finger) 6 rollers Easy to adjust drive system speed Distillate & Residue Discharge Pumps (2 pumps) Gear pump in PID controlled heated design (design temperature 100°C), digitally displayed pump speed. Calibration and secret menu options for optimal SOP development Check valves used as a pressure lock against the atmosphere Vacuum System 21 to 36 CFM Rotary Vane Vacuum pump equipped with vacuum pump oil Diffusion vacuum pump for achieving stable vacuum conditions at low pressures (oil included) Flanged cold trap & collection vessel for cold trap Heating & Cooling by Beaker & Wrench/ Polyscience 1 independent heating unit for the evaporator (oil circulator) 1 independent heating unit (silicone pad) for the residue & distillate line 1 independent heating unit for the feed tank (silicone pad) 1 independent cooling unit for the cold trap (immersion probe) 1 independent chilling unit for the internal condenser (water circulator) Rack/Frame Frame constructed of 80/20 aluminium extrusion and equipped with 4 wheels Power supply & power distribution system 1. Voltage: 120V or 220V Frequency: 60 Hz 3. Number of Phases: 1 (two hot wires) • Power distribution panel Control panel for pumps. Included spare parts. 1 set of rollers 1 set of static gaskets 1 set of shaft sealing for rotary transmission • 1 set of bearings for rotary transmission 1 set of O-rings Documentation Operating instructions Component Certifications See Below Heaters & Chillers CE/ISO9001 Vacuum Pumps Gear Pumps Wiper Drive Power Box Frequency Box Pressure Gauge
$270,996.93
12" Wiped-Film
Beaker & Wrench 12" Wiped-Film Beaker & Wrench continues to be an industry leader, bringing together scientific expertise and real-world industry experience. Take the guess-work out of large scale distillation with their Wiped-Film Evaporation Turn-Key System. It arrives fully functional, meaning you can take advantage of the latest technology immediately and without additional installation or training costs. Other control processes can be subjective and vulnerable to user error, but their automated Wiped-Film Evaporation Turn-Key System will help maximize your product outcomes with greater productivity and maximum purity. 12” Wiped Film Measurements:76”[1.9m] x 30”[0.762m] x 85”[2.16m] Integrated 23″ Touch-Screen Control 200LFeed Tank ACS 100 60 CFMDry Screw Vacuum Pump Dual Stage Cold Trap-50/-100C Inlet and Outlet Gear Pumps(continuous flow) Single-Plug 240V Three-Phase to power the entire machine Six Zone Evaporator Body(1.1m² evaporative area) Consistency is Key Get greater consistency, purity, and confidence in every cannabis oil distillation when you use our system to monitor and optimize flow rate, temperature, pressure, and wiper speed (RPM) in real time. Then… NRTL Certified Each system is 6“ or 12” and constructed with fully compliant USA NRTL-certified components, including a display unit and two sensors to track the contents of both streams of fluid as it continuously travels through the glassware. Get started rapidly with… Set it and Forget it Fully continuous flow leaves behind less advanced methods with a dependable output of 15-30 liters per hour; maximizing efficiency and minimizing complications. Be assured of the quality of your system because we’re… Easy Installation Your system arrives ready to use immediately with all components primed for use. Just roll it off the lift gate and let it get to work. Meet demand and feel confident in the quality of your output with this turn-key system. Don’t make it complicated. Get it right. Lead time: 8-12 weeks from date of payment of 50% deposit, 50% due prior to shipping Specifications Skid Frame: + Dimensions (LxWxH): 76”[1.9m] x 30”[0.762m] x 85”[2.16m] + Weight:1,000 lbs [450Kg] + Material: Extruded Aluminum + 6” castors w/ brakes Shipping Information: + Dimensions (LxWxH): 82.5”[2.01m] x 36.5”[0.93m] x 87.5”[2.22m] + Total Weight: 1200 lbs [545Kg] Electrical Power Distribution Box: + Plug: SCAME SCM563P6W + Input Voltage: 240VAC 3 Phase with Neutral 60 Hz + External Circuit breaker: 60 amp + Nominal current: 24 amps Control Interface + Custom 27” high definition touch screen interface + automated controls + recipe folder +automated sensors and safeties +Error reporting +Software controlled Emergency shutdown Feed Tank: + Volume: 200 Liter + Material: 316 Stainless Steel + double jacketed + Max Temp: [95°C] + Heater: water jacket with 2500kW heater Feed Hose: + Length: 7’-0” [2.13m] + Voltage: 120VAC + Amps: 4.5 Amps + Max Temp: 450°F[220°C] + K-type sensor Rotor: + Wipers: PTFE (Polytetrafluoroethylene) + Mesh Baffles: 316 Stainless Steel + Motor Voltage: 240VAC + Motor Amps: 4(Max) + Motor Watts: 1kw (Continuous) + Speed: 0-400RPM + Dust and Splash Resistant Still Body / Wiped Film Evaporator: + Evaporation Surface Area: 1.1m² + Materials: 316 Stainless Steel + Heat Source: multi-zone Heat Band with independent thermocouples and control + Maximum Power: 12kWatts + Feed Inlet: KF25 + Top and Bottom Connections: 12” sanitary flange + Insulation jacket included Internal condenser: + multi-finger hairpin condenser + Materials: 316 Stainless Steel + Vacuum port: NW80 + Distillate port: KF25 + Residue port: 1.50” Tri-clamp + 2,500w heater + Cooling capacity 8,000w @80c Residue heater: 120VAC, 0.78 amp, 150°C Max Temp, K-type sensor 90W, UR Recognized Heat Pad Residue Outlet Conical shaped Mesh cleanable filter Dual heat pads Clog SensorLiquid level sensor Led lights Condenser Circulator: + Model: BWC-A120 + Bath Volume: ~12L + Bath Fluid: Beaker Kool + multi-fan & Radiator cooling system + Temperature range: 25 to 90°C + Temperature stability: ±1 °C + Heating capacity: 2.5 kW +Cooling capacity: 8kw @80c Gear Pumps: + Voltage: 48VDC + Amperage: 5A + Max Rate: 50.0 L/Hr + Heater: 120v, 0.5amp, 120°C Max Temp, K-type sensor + 45w, UL Recognized Heat Pad + Check Valve Included Dual Stage Cold Trap: + 2 stage cold trap optimized for maximum vacuum protection + Model: Huber TC100 & -100C + CC 508 -50C (1.5kw cooling @ 0c) + Temperature Range: -100 to 100°C Vacuum Gauge: + Model: KJ Lesker
$660,120.73
Beaker & Wrench 40L Complete Dosing System
Beaker & Wrench 40L Complete Dosing System Please note: This Product has 1 week lead time For Wiped Film Evaporators The 40L Complete Dosing System by Beaker & Wrench® is a continuous feed system that connects to any Wiped Film Evaporator effortlessly. Optimize your time and end results by dialing into your feed system. The Feed Gear Pump by Beaker & Wrench® gives the operator control over flow rate and freedom to load material into the flask without breaking deep vacuum. Once attuned with the flow rate, calculations become less of a guessing game and more of a formula. Distill as slow or as fast as needed! The contents of this system include: Heated 40L feed flask Crude Cozy™ Digitally operated, heated Feed Gear Pump 4″ tri-clamp port on feed lid Inlet adapter (for your still) 6′ Heated Transfer Line (not pictured) Wattage: 90/ft, 120 Volts Maximum Temp: 150°C UL Listed 3 Channel PID Temperature Controller UL: E510826 How does it work?Crude is loaded into a heated feed flask, which then flows through the heated Gear Pump. The Gear Pump moves fluid through the gears while maintaining vacuum. Oil is then pulled towards the still body, ready for distillation! Cleaning:Every Operator has their own preference in how they clean their Wiped Film Evaporator. Ethanol, Isopropyl alcohol or vegetable oil are viable options when looking to clean your Wiped Film. Step-by-step instructions are included in the manual! Installation: Are you interested in having a Beaker & Wrench® technician install your Complete Dosing System? Click here for a quote! The advantage with having a technician perform installation is you can ask any and all questions necessary on how to process with your Wiped Film Evaporator! What is the warranty?1 year manufacturer’s warranty on parts for exchange. Customer has 5 days from day of delivery to inspect equipment for breakages or damage. ** Please indicate the inlet size of your still in the Notes section of your purchase. This will help us adapt to your set-up.
$18,761.33
